The
differences between "automotive" and "industrial" torque
converters
You recognize Joseph
Industries as a trusted supplier of top quality
remanufactured, aftermarket and original equipment parts
for Agricultural, Construction and Material Handling
equipment. But did you know that we are also the largest
remanufacturer of industrial torque converters in North
America? By "industrial", we mean torque converters that
range from typical automotive converters that were
incorporated into an industrial vehicle to highly
specialized units designed for specific industrial
applications.
You may assume that the
industrial torque converter market is just like the
automotive torque converter market and that anyone can
rebuild a torque converter. We want to explain how the
industrial torque converter is used in a different
environment and requires some understanding of the
"industrial" rating.
If you look at an
automotive application, you may find a 5 year old
vehicle with 75,000 miles needing it"s first rebuild.
Odds are, this is the only rebuild this vehicle will see
before it goes to the scrap yard. Automotive rated
torque converters use non-industrial rated parts and are
built for a lighter duty life than an industrial
converter. An industrial application is quite
different. If you consider a forklift working in a 24
hour operation such as a manufacturing plant or trucking
terminal, the forklift might see as much as 16 hours of
use per day. Based on normal operating conditions, the
average forklift engine operates at an average of 2,000
to 2,500 RPM"s. By design, transmission and axle ratios
are kept very low. These low ratios allow the engine to
quickly reach and maintain its ideal power curve while
keeping overall vehicle speeds low. In other words, the
engine is constantly operating in a state of
acceleration and deceleration. If a forklift engine
operates at an average of 2,500 RPM"s, it is equivalent
to an automobile traveling at 55 MPH. Based on a 16
hours of operation per day and a 6 day work week, the
forklift would be in use for 5,000 hours per year and it
would travel the equivalent of 275,000 miles. The above
example is for reference only and actual equipment use
could vary greatly.
Now that we have
established the differences between "automotive" and
"industrial" torque converters, we want to explain our
industrial remanufacturing process so it can be compared
to other rebuilding processes.
At Joseph Industries,
each welded torque converter is cut open, chemically
cleaned, and inspected for internal damage. Critical
wear items such as hubs, bearings, sprag clutches and
thrust washers are always discarded and replaced with
industrial rated parts to restore units to their proper
internal clearances. Pilots, drive lugs and thrust
surfaces are renewed to their original
specifications. Converters are then welded together
using state of the art automated equipment to insure
weld integrity and unit concentricity. Once assembled,
converters are tested for leaks. Each converter is then
computer balanced to within 5 grams or less and dial
indicated to verify that run out is maintained within
OEM specifications. Finally, converters are
electrostatically painted with a high quality industrial
enamel to inhibit rust and corrosion. The finished
assembly is then packaged in a specially reinforced
heavy-duty carton to protect it during shipping. All
Joseph Industries remanufactured torque converters carry
a 6 month/1000 hour limited warranty.
The
alternative to our industrial torque converter
remanufacturing process would be a rebuilt torque
converter that is not brought back to OEM specifications
due to a lack of proper tooling, procedures and
industrial rated replacement parts. Some rebuilds
consist only of cutting, cleaning and reassembling the
torque converter reusing the old worn out parts or even
worse, it consists of only a "flush job".
So
remember"not all torque converters or torque converter
remanufacturers are alike.
Make Joseph Industries your Industrial Torque Converter
Remanufacturer!
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Joseph Industries has Remanufactured
Industrial Torque Converters for:
-
Material Handling Equipment
-
Construction Equipment
-
Agricultural Equipment
Our offerings include the following
applications:
-
Lift Trucks
-
Telehandlers
-
Loader/Backhoes
-
Dozers
Covering most brands such as:
Allis Chalmers
Baker
Borg Warner
Case
Caterpillar
Clark
Clark Hurth / Dana Spicer
Daewoo
David Brown
Ford
Funk
Hyster
Ingersoll Rand
International
ITL
JCB
John Deere
Kalmar - Allis Chalmers
Lancer Boss
Lansing Bagnall
Lion Liftall
Manitou
Massey Ferguson
Minneapolis Moline
Mitsubishi
Nissan
Oliver
Sellick
TCM
Toyota
White Lift truck
Wiggins
Windham
Yale
...and others
not listed here!
The Joseph Difference
Joseph Industries takes pride in helping you extend the
life of your material handling, construction and
agricultural equipment! Over 60 years of remanufacturing
expertise means that we can help you get your equipment
back in service fast! We stock many popular industrial
torque converters for immediate shipment. If we do not
stock the converter you need, you can send us your
converter on a remanufacture and return basis and we will
have it back to you, like new, usually within two business
days.
Our industrial torque converters are remanufactured to
exacting standards to provide superior performance.
Joseph Industries Remanufactured Torque Converters
carry a 6 month / 1,000 hour limited warranty.
Joseph Tech Tip:
Many torque converters can be identified using
manufacturer stampings that are located on the bottom
(engine side) of the converter. Always remove the drive
plate and clean the surface of the converter so that the
number and/or letter stampings can be viewed and noted. |